Metallic Contamination Sensor MCS 1000 Series Order Code Example: MCS 1 5 1 0 - 5 - 0 / 000 HYDAC
Sensors & InstrumentationPrice on request
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Description
1. Function: Monitors metallic particle contamination (ferromagnetic Fe and non-ferromagnetic nFe) >70µm in lubrication fluid via inductive measurement. 2. Measuring Range: Detects particles >70µm (13xx), >100µm (14xx), >200µm (15xx). Particle rate >25/s. 3. Accuracy: Not explicitly stated in summary table. 4. Process Connection: Flange connection: SAE 1/2" (13xx), SAE 3/4" (14xx), SAE 4" (15xx) to ISO 6162-1. Max operating pressure 20 bar. 5. Output & Supply: 2 configurable switch outputs. RS485 interface (HSI protocol). Optional Ethernet interface. Supply: 9-36 V DC. 6. Electrical Connection: M12x1, 8-pole and (if equipped) Ethernet M12x1, 4-pole, coding D. 7. Certifications: Certified by Germanischer Lloyd (GL Wind Order No.4800/08/41043/254). Protection class IP 67. 8. Housing: Robust sensor housing. 9. Materials: For mineral and synthetic oils (wind energy sector). Seals: NBR and FPM O-rings supplied. 10. Options: Signal technology: switch outputs/RS485 (HSI or Modbus RTU), or with Ethernet (HSI TCP/IP/Modbus TCP).
Possible Applications
The HYDAC Metallic Contamination Sensor MCS 1000 Series is engineered specifically for continuous condition monitoring of high-load gearboxes and lubrication circuits in utility-scale wind turbines. In this demanding renewable energy sector, the sensor provides early detection of gear tooth wear and bearing degradation by quantifying both ferrous and non-ferrous debris before catastrophic mechanical failure occurs. Beyond wind energy, the unit is deployed in heavy industrial planetary gear drives, marine propulsion systems, and large centralized circulating lubrication systems where high fluid viscosity and continuous operation mask developing mechanical faults. By integrating directly into pressurized pressure lines up to twenty bar via standard SAE flange connections, it delivers real-time particulate metrics that optimize predictive maintenance schedules and prevent unplanned downtime in critical rotating equipment.
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Specifications
| Category | Sensors & Instrumentation |
| Product ID | 7710111697-1724 |
| Manufacturer | HYDAC |
